Mandrel Bend Cut Jig (PRINT FILE)

Cut mandrel bends at the exact angle you need, with a square, round end every time. This downloadable 3D print file is a two-piece cut jig that clamps around a 90° mandrel bend for exhaust, intake, intercooler and turbo tubing.

How it works
Slide the stop tab into the slot for the angle you want, push the bend into the jig until it butts against the tab, then cut flush with the face of the jig. Every slot sits on a true radial line from the bend's center, so the cut is square to the tube and the end stays round. The jig clamps in a horizontal bandsaw vise or a bench vise.

Details
• One jig per tube OD and centerline radius (CLR), pick yours from the options
• 1D = CLR equal to the tube OD, 1.5D = CLR of 1.5 times the OD
• Stop slots every 5°
• On the smaller sizes (1D 1 1/2" to 2 1/4", and 1 1/2" 1.5D) the slots are every 10° to keep the jig strong
• Download includes 3 STL files: both jig halves and the stop tab, already oriented for printing
• Prints flat with no supports
• Printed alignment pins on one half key into the other, no hardware needed
• Recommended: PETG or ASA, 4+ walls, 30% infill or more

This is a digital product only. No physical item will be shipped. Once purchased, you can download and print it at home or through your preferred 3D printing service.

Personal Use Only License

Your purchase includes a non-transferable, non-commercial license that allows you to download and 3D print this model strictly for your personal use.

The following actions are not permitted:
• Sharing, reposting, or distributing the digital file in any format
• Uploading the file to any website, platform, or STL repository
• Selling physical prints made from this model
• Modifying the file with the intent to sell or redistribute it

All designs remain the exclusive intellectual property of Billet Pro Shop.

BPS part number: M010-PF